• 3M Healthcare

    TPM Best Practice

    "Very knowledgeable and informative. Good to interact with other sites and work "hands on". Good wrap up!"

  • Dow Corning

    Fundamentals of Maintenance Management Course

    "Being new to the maintenance leadership role the course was an ideal opportunity to learn about what good maintenance looks like. Having recently attended other courses I was apprehensive on whether or not I would take any learning away but the course provided me with lots of ideas for me to take back to my workplace. My notebook was full!! These ideas and thoughts were generated by a combination of the literature provide...

  • Cott Beverages

    Manufacturing Project Management Course

    “The course met my learning objectives of understanding how to get stakeholder engagement. The content on facilitation styles, behavioural tools, DILO, setting design goals and all the tools and templates behind these have given me the confidence to share within the Cott organisation"

  • Olympus Keymed -2

    Extremely well presented and I learn't a great deal...overall the course was very good. I enjoyed it, learn't a lot and will use tools learn't in my place of work. Will recommend!"

Accelerator Training Workshops

For a full list of courses click here

Implementing Lean Maintenance

  • Dates: 3 day training workshop
  • Location: In Company Course
  • Cost: £4500 up to 10 Delegates

Enhancing Maintenance Added Value

 

Pick up to 3 troublesome assets and during this 3 day accelerator workshop, delegates will apply the Lean Maintenance workbook to them to systematically assess the current shop floor reality against best practice benchmarks. This includes practical team based, shop floor activities to apply:

  • Lean Asset Care covering preventive maintenance, inspection and servicing routines,
  • Lean Execution  covering standardisation, systemised workflows and engagement,
  • Lean Systems covering stores, performance management and CMMS.

In addition to improving asset reliability they will identify how to refocus the time released to enhance process effectiveness, resilience and flexibility.   That includes adapting work routines to take advantage of advances in technology and digitisation.

Applying Lean Maintenance within a Lean, TPM or Six Sigma programme has been shown to increase annualised gains by as much as 50%.

TPM Best Practice Implementation

  • Dates: 3 day training workshop
  • Location: In house
  • Cost: £4500 up to 10 Delegates

Creating TPM Centres of Excellence

 

TPM provides a practical approach to preventing the common causes of unplanned downtime by reducing accelerated wear and improving the quality of maintenance. 

This 3 day accelerator workshop provides participants with a guided tour of how to do that using live shop floor assets to identify how to raise standards, improve skills and release time for focussed improvement as part of the day to day routine.  The outcome includes a forward action plan to apply the lessons learned and establish TPM as part of your improvement programme.

  • Learn how TPM principles and techniques prevent unplanned downtime and systematically improve effectiveness.
  • Understand the TPM road map to zero breakdowns and no touch production.
  • Know how to engage those who use and look after equipment and processes with a common goal to improve effectiveness.
  • Be able to convert the lessons learned into a bespoke TPM implementation programme for your organisation.

Make TPM Lean and Digital

  • Dates: As required
  • Location: 1 day on site
  • Cost: up to 10 delegates £1500

Developing Skills to Make Better Use of Data 

 

Delivering advanced technology gains is not just about the tech; it's about developing capabilities to use data to enhance current work routines and change the shop floor reality.  This 1 day accelerator workshop provides a structured “plan the plan” session for local area leaders, planners, specialists and senior leaders to agree next steps to do that covering:

  • Awareness of the advanced technology landscape, potential gains for your company and how to deliver them,
  • Understand how to assess the advanced technology landscape options, the potential gains how to deliver them,
  • Know how the "Make TPM Lean and Digital" Roadmap guides access to untapped and stranded data to surface and resolve legacy system weaknesses, deliver enhanced real time workflow performance and customer value,
  • Be able to Integrate TPM, Lean and Digitisation into a forward improvement programme that builds on existing good practices and accelerate progress towards industry leading performance as part of the day to day routine.

 

In House Academy Learning Pathways 

We provide training and coaching using practical TPM and Lean improvement projects to provide learning pathways that simultaneously develop
Local Leader, Front Line and Senior Leader capabilities to surface gaps, overcome barriers to progress, refine ideas and apply new thinking to real world situations.

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Create LeanTPM Centres of Excellence 

LeanTPM unites these two world-class manufacturing toolsets to create Centres of Excellence where improvement is part of the day to day routine.   The TPM road map guides the asset improvement journey, Lean thinking drives up process added value. as set out in our book LeanTPM a blueprint for change.

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Improve Reliability and Resilience

This support pathway contains courses and coaching plans to deliver the challenging but achievable TPM goal of zero breakdowns.  That includes recognition that success depends as much on developing the right outlook and leadership mindset as it does on improvement tools and techniques. This first part of the Lean TPM journey delivers both operational stability and releases specialist time to progress towards industry leading levels of performance. 

Screen Review Meeting

Rachet Up Performance

This support pathway consists of training courses and coaching plans to develop the capability of front line teams and leaders to deliver continuous improvement with the emphasis on the word continuous. That includes how to lock in the gains from each level of improvement, transfer lessons learned and systematically progress towards industry leading performance.

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Deliver Better Project Results

Training courses and live project coaching to help project sponsors, project leaders and project teams to deliver the full potential of investments in new assets, upgrades and ways of working. 

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Embrace Advanced Technology

Training courses and coaching to guide the selection and use of advanced technology.  That includes the creation of a bespoke digitisation roadmap and operational blueprint to release the gains from improved use of data, micro planning, material control, real time work flows, skill matching and over the shoulder support.

workplace learning

Support for Practical Improvement Projects

Find out more about how we link together training courses and coaching plans to simultaneously develop Leadership and Improvement team capabilities using live workplace learning projects to address troublesome assets or operations.

  • Get organised
  • Take control
  • Get better

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Guide to Website Resources

Click here for our guide to help you find your way around the website with links to articles, videos, and downloads. If you would like more information about any of the items shown, use the contact form or to book on a course, use the course booking form

 

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